Monsoon Effect on Cement and Concrete

Rajveer Thakur - Jul 23 - - Dev Community

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Summer is a hot season and the monsoon season comes with a lot of rainfall which is refreshing to numerous people. At the same time, it has its challenges especially in the construction where flexibility in manufacturing may not be quite easy. Two essential materials in construction, cement, and concrete are influenced by the monsoon season. This blog will focus on discussing the monsoon and its effect on cement and concrete and steps that can be taken to prevent it. We will also briefly describe the activities and strategies followed by the key players like Meghalaya Cement Limited and the issues related to cement factories of Kolkata and Assam.

Understanding Cement and Concrete
It is, however, necessary to first establish what cement and concrete are before proceeding to outline the impacts of monsoon on them. Concrete on the other hand is a composite material which mostly happens to be a construction material. Combined with water it grout sand, and aggregates to produce concrete, a strong and long-lasting material used for construction of structures, roadways, bridges, and many others.

Monsoon Impact on Cement

1. Moisture Exposure:
Fortunately, when it comes to absorptions, cement is as porous as a sponge , it readily absorbs moisture. In monsoons, humidity is quite high and this will end up wetting the cement and this will lead to clumping and poor cohesion. This can lead to weakness in concrete strength and poor durability of concrete resulting from such cement.

2. Storage Issues:
In general, the management of cement should also be given much attention during the monsoon. If cement bags are not stored properly they can become wet and this makes the cement undesirable. It becomes the responsibility to take proper safety measures to the factories to store the raw materials and the end products especially cement factories of Kolkata and Assam.

3. Transportation Challenges:
During the monsoon transportation of cement is a bit difficult as the roads get flooded and there is a lot of traffic. Sometimes, cement producing industries, especially those situated in the North Eastern region of India such as Assam, experience difficulties in transportation of cement during rainy seasons.

Monsoon Impact on Concrete

1. Delayed Setting Time:
The monsoon season is unfavourable to pouring concrete since the setting time can be slowed down. High humidity together with relatively low temperatures means that the chemical reactions essential to the setting process are going to be much slower and thus the curing time will be lengthened. This delay has an impact on construction schedules.

2. Quality of Mix:
In some cases, water resulting from rainfall can find its way into concrete if not well covered leading to a high water cement ratio. It can also affect the concrete and make it weaker, which can affect the durability of the structure.

3. Cracking and Shrinkage:
Essentialization involves alterations of the existing conditions of temperature variable by flood and humidity that lead to cracking, shrinking of concrete during the duration of the monsoon. Some of these problems can however be handled by proper curing processes , addition of curing agents and curing accelerators.

Pre-Hardship Lessons Many people do not know that there are precautions that can be taken to prevent the harsh effects of monsoon; nevertheless, below are some of the measures that can be needful to undertake to reduce the effects of monsoon:

1. Proper Storage:
The environmental conditions that should be avoided with cement include dampness since it is hygroscopic in nature. Employing UR waterproof tarpaulins and managing to store the cement bags on raised platforms will avoid water coming into contact with the bags.

2. Timely Transportation:
Coordinating the transportation of cement around the monsoon season should be planned. One should apply waterproof covers and also when designing the delivery schedules it should factor the negative influences of the weather.

3. Use of Additives:
During the monsoon season, rheology of concrete can be modified using additives such as plasticizers and retarders,for controlling the setting time and workability of the concrete. These additives assist in preserving the concrete quality in extreme conditions of weather.

4. Controlled Mixing:
Make sure concrete mixing is done in areas where water can hardly infiltrate into the mix to cause reduced strength. Prepacking concrete in a mixer also enables its users to have the same quality of concrete all through by just pouring the concrete from the container to where needed.

5. Enhanced Curing:
Curing is very important during the monsoon to let the concrete gain required strength as quickly as possible. Curing should be done by applying curing compounds on the surface of the concrete and covering the entire concrete surface with plastic sheets for effectiveness.

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Role of Major Players

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Meghalaya Cement Limited:

Meghalaya Cement Limited is in the group of elite cement producers in operation in India. Sitting in the northeastern part of India the company experiences different operational issues during the monsoon. With the help of the discussed advanced technologies the cement storage and transportation has remained good even in the rainy season. Their methods have inspired better practices among other cement factories that experience similar weather conditions.

Cement Factory in Kolkata:
In fact, cement factory in kolkata bear such few difficulties due to its hot and rather humid climate especially during the monsoon. Factories have put into use modern methods of storage and combating of moisture in production to ensure quality of their products. Such measures help in the convenience of construction activities to go on in the region especially where there is heavy rainfall.

Cement Factory in Assam:
Sitting in the northeast region of India, Assam receives heavy monsoon rains and it is not easy to transport cement products through this company. The industries suffer from waterlogged pathways as well as road blockage in the state of Assam. To tackle these challenges, such companies have Stockholm cement plant infrastructure and an efficient strategic plan to deliver cement on time to construction sites.

Conclusion

The monsoon season, while a boon for many, has its own problems particularly for the construction companies with respect to cement & concrete. To minimise negative impacts of the monsoon on the above-mentioned crucial materials, correct storage, transportation, and the application of additives can be employed. It is to be noted that leading cement manufacturing companies such as Meghalaya Cement Limited and cement factory in assam have taken various initiatives to improve their product quality and reliability during the rainy season. This way, the construction industry will be able to go on constructing reliable buildings and other infrastructure during or after monsoon and assure customers of the best results.

Thus, the impact of the monsoon on cement and concrete shows the need to press for better pre-planning and effective construction solutions. This ought to transcribe that as we progress and evolve as a society the ability to deal with encountered weather changes will determine the sustainability of our structures.

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